What are the NexOps operational benchmark calculators?

A free suite of five deterministic calculators - OEE, Picking Productivity, Inventory Turnover, Cost per Order and Perfect Order Rate - that compare your facility against industry-median and world-class percentiles and quantify the financial cost of inaction. The maths is fixed and auditable; there are no AI estimates.

Where does the benchmark data come from?

The baseline percentiles are compiled and normalised from leading operational authorities: WERC (Warehousing Education and Research Council), MHI (Material Handling Industry), the OEE Foundation, ASCM/APICS (SCOR model), CSCMP, HSE UK and the Six Sigma Institute / Lean Enterprise Institute - segmented by industry profile and automation level.

Who are the benchmark calculators for?

They are built for operations consultants, warehouse and production managers, COOs and operational improvement specialists who need a defensible operational benchmark and a quantified, GBP cost of inaction to support decisions and client recommendations.

How is the cost of inaction calculated?

A deterministic calculation engine (no AI, no guesswork) translates the gap between your entered value and the relevant benchmark percentile into a hard annual GBP figure, so the ROI of fixing the gap is transparent and repeatable.

Yes. The calculators are free - enter a work email once to unlock all five. No obligation, UK GDPR compliant.

The NexOps Benchmark Engine

Stop guessing. Start measuring against industry reality.

This is the proprietary benchmarking engine we use internally at NexOps to validate every audit. We built it because generic checklists don't work. It is a diagnostic force multiplier created by a practitioner for practitioners.

It compares your data directly against WERC, MHI, and HSE benchmarks to show you the exact cost of your inefficiencies.

Download Full Sample Report

5 free diagnostics · No credit card required

Free interactive calculators

Benchmark your operation in 60 seconds

Five deterministic operational calculators, benchmarked against industry median and World-Class data. No guesswork, no AI estimates - just the maths.

Unlock the 5 free calculators

Enter your work email to instantly unlock OEE, Picking Productivity, Inventory Turnover, Cost per Order and Perfect Order Rate.

No obligation · UK GDPR compliant · Yorkshire-based

The context

Why We Built This Tool

At NexOps, we don't rely on intuition or theoretical playbooks. We developed this internal platform to accelerate our diagnostics and ensure every recommendation is backed by irrefutable data.

Here is what this tool does - and what it doesn't:

It DOES

Rapidly aggregate complex operational metrics, calculate the financial impact of waste (£ lost), and pinpoint exactly where you stand against World-Class percentiles (P10).

It DOES NOT

Fix your processes automatically. The data tells you what is broken and how much it costs, but fixing it requires experience, on-site judgment, and execution.

The value: Whether you are a director managing your own operation or a consultant handling clients, this tool gives you the ammunition to make decisions with absolute certainty. It saves hours of manual benchmarking so you can focus on solving the problem.

Developer note

Created by Kamil Dyczkowski based on 20+ years of frontline Lean & Six Sigma experience. The benchmark database is live-updated as new industry reports from ASCM, HSE, and others are released.

Benchmark data sourced from the world's leading operational authorities

WERC - Warehousing Education and Research Council

ASCM - Association for Supply Chain Management

Proof of quality

See How We Turn Data into Action

Calculators give you a snapshot. A full engagement gives you a roadmap. Download a real, anonymized report from a recent audit. This document shows how we combine this benchmarking engine with on-site observation to produce a prioritized action plan.

Download Full Sample Audit Report (PDF)

Real data from a live engagement. No fluff.

What you will see in the sample:

Gap Analysis
Your facility's performance vs. Industry Median and Best-in-Class.
Financial Impact
The specific annual cost of current bottlenecks.
Strategic Roadmap
How we prioritize fixes to maximize ROI within weeks.

Pricing

Own the Engine

Use the free calculators to test the logic. Subscribe to unlock unlimited access, historical tracking, and professional reporting tools used by our team.

Partner Access Limit: To maintain support quality and data integrity, we are strictly limiting new Agency partners. Only a few spots remain for the Agency Plan this quarter. Admission reopens in Q4.

Business Plan

£129 per month

For single-site owners and operations directors who want independent verification and control over their data.

Unlimited audits for one location.
Full Gap Analysis & AI-driven insights (editable summaries).
Custom branding on reports (your logo).

Agency Plan

£329 per month

For consultants and firms managing multiple client sites.

Unlimited locations and client accounts.
Custom branding on reports (your logo).

No hidden fees. Cancel anytime. Subscriptions include automatic updates to the global benchmark database.

Get started

Ready to fix the leaks?

Book your Operational Health Check and we will show you exactly where your throughput is bleeding - and how much it is costing you.

No obligation · Yorkshire-based · UK-wide